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Allen-Bradley PowerFlex 400 22C-D038A103 Variable Frequency Drive

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Allen-Bradley 22C-D038A103

by Allen-Bradley

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OverviewExperience unparalleled efficiency and precise command for your fan and pump systems with the Allen-Bradley 22C-D038A103 PowerFlex 400 AC Drive. Crafted for optimal operation in variable torque settings, this resilient drive delivers outstanding energy conservation and smooth integration across various industrial and commercial setups. Functioning at 480V AC, three-phase, and providing a powerful 38A output for 18.5 kW (25 HP) motors, the PowerFlex 400 stands as the prime solution for HVAC, water treatment, and diverse fluid management tasks. Its intelligent construction, featuring an IP30 rated housing, fixed interface, and RS485 connectivity, ensures dependable performance and straightforward configuration, making it an essential component for modern automation.Key Features Optimized for Fan & Pump Applications: Specifically engineered for variable torque loads, ensuring maximum energy efficiency and reduced operational costs in HVAC and fluid handling systems. Robust Power & Voltage: Delivers 18.5 kW (25 HP) from a 480V AC, three-phase input with a 38A output, suitable for demanding industrial applications. Integrated Communication: Features RS485 communication for effortless integration with Building Management Systems (BMS) and other control networks. Durable Enclosure: Housed in an IP30 (NEMA 1 / UL Type 1) enclosure, providing protection against dust and incidental contact, ideal for industrial environments. User-Friendly Interface: Equipped with a fixed keypad, allowing for intuitive operation, parameter adjustment, and quick setup, simplifying commissioning and ongoing maintenance. Advanced Control Algorithms: Includes built-in PID control, sleep mode, and pump switching functions to optimize system performance and further reduce energy consumption. Compact & Efficient Design: Frame Size D ensures a compact footprint while delivering high power output, making it suitable for various installation spaces. Technical Specifications Model: 22C-D038A103 Series: PowerFlex 400 Input Voltage: 480V AC, Three-Phase Output Current: 38A Motor Power Rating: 18.5 kW (25 HP) Enclosure Rating: IP30 (NEMA 1 / UL Type 1) Control Type: Variable Torque / Fan & Pump Optimized Communication Protocol: RS485 Brake IGBT: No Keypad Type: Fixed Keypad Mounting: Panel Mount Operating Temperature: 0°C to 50°C (32°F to 122°F) Applications HVAC Systems: Precisely controls fan speeds in commercial and industrial air handling units, optimizing airflow and energy usage. Water & Wastewater Treatment: Manages pump operations for water distribution, purification, and wastewater processing, ensuring efficient fluid management. Industrial Fluid Handling: Regulates pumps in chemical, food and beverage, and other process industries for accurate flow and pressure control. Cooling Towers & Chillers: Enhances energy efficiency by intelligently adjusting motor speeds in cooling systems, reducing operational costs. Irrigation Systems: Provides variable flow control for agricultural irrigation, adapting to crop needs and conserving water resources. Boiler Feed Pumps: Optimizes the operation of boiler feed pumps, contributing to stable steam generation and energy savings. Why ChooseThis model offers advanced algorithms for fan and pump management, leading to substantial power consumption reductions and lower utility expenses in variable torque applications. With integrated RS485 communication, this drive effortlessly connects to both new and existing building automation systems, providing centralized monitoring and control. Its robust IP30 housing and industrial-grade construction guarantee enduring durability and consistent operation even in challenging environments. The fixed keypad and logically grouped settings streamline configuration and daily usage, minimizing setup durations and ongoing maintenance.Order NowEnhance your operational efficiency today. Contact us to learn more or to place an order for the Allen-Bradley 22C-D038A103 PowerFlex 400.FAQWhat types of applications is this drive best suited for?The Allen-Bradley 22C-D038A103 is primarily designed for fan and pump applications requiring variable torque control. This includes HVAC systems, water and wastewater treatment, industrial fluid handling, cooling towers, chillers, irrigation, and boiler feed pumps.Does this drive offer communication capabilities?Yes, it features RS485 communication, allowing for seamless integration with Building Management Systems (BMS) and other control networks for enhanced monitoring and control.What is the enclosure rating of this PowerFlex 400 drive?This model has an IP30 (NEMA 1 / UL Type 1) enclosure rating, providing protection against dust and accidental contact, making it suitable for various industrial environments.

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PRODUCT DETAILS

Allen-Bradley 22C-D038A103

Overview

This is a genuine Allen-Bradley component. PalmPartsSolution stocks it in new, refurbished, and surplus condition with tested warranty and same-day shipping on in-stock units.

Whether you are sourcing a like-for-like replacement for an existing installation, an emergency spare to keep a line running, or a qualified part for a new build, our team can confirm availability, revision, and lead time before you order.

Key Features

  • Genuine Allen-Bradley catalog part
  • Tested before shipment
  • Backed by PalmPartsSolution warranty
  • Cross-reference and revision assistance available
  • Compatible with the broader Allen-Bradley automation ecosystem

Compatibility

When ordering, match the full catalog/part number, hardware revision, and firmware revision called out by your Allen-Bradley equipment. Where applicable, confirm:

  • Input/output voltage and current rating
  • Communication protocol and network role
  • Mounting form factor and footprint
  • Operating temperature, humidity, and IP rating
  • Required certifications (UL, CE, ATEX, marine, etc.)

Not sure which revision you need? Send us the catalog number on the nameplate and we will confirm the correct match.

Replacement Information

Three ways to source this part through PalmPartsSolution:

  1. Exact replacement — same Allen-Bradley catalog number, new or refurbished, tested and warrantied
  2. Form-fit-function equivalent — alternate revision or build that drops in without code changes
  3. Engineered migration — current-generation Allen-Bradley platform with documented conversion notes

Contact our engineering team if you need help choosing between these tracks.

Technical Specifications

  • Model: 22C-D038A103
  • Series: PowerFlex 400
  • Input Voltage: 480V AC, Three-Phase
  • Output Current: 38A
  • Motor Power Rating: 18.5 kW (25 HP)
  • Enclosure Rating: IP30 (NEMA 1 / UL Type 1)
  • Control Type: Variable Torque / Fan & Pump Optimized
  • Communication Protocol: RS485
  • Brake IGBT: No
  • Keypad Type: Fixed Keypad
  • Mounting: Panel Mount
  • Operating Temperature: 0°C to 50°C (32°F to 122°F)

Applications

  • HVAC Systems: Precisely controls fan speeds in commercial and industrial air handling units, optimizing airflow and energy usage.
  • Water & Wastewater Treatment: Manages pump operations for water distribution, purification, and wastewater processing, ensuring efficient fluid management.
  • Industrial Fluid Handling: Regulates pumps in chemical, food and beverage, and other process industries for accurate flow and pressure control.
  • Cooling Towers & Chillers: Enhances energy efficiency by intelligently adjusting motor speeds in cooling systems, reducing operational costs.
  • Irrigation Systems: Provides variable flow control for agricultural irrigation, adapting to crop needs and conserving water resources.
  • Boiler Feed Pumps: Optimizes the operation of boiler feed pumps, contributing to stable steam generation and energy savings.

Why Choose the 22C-D038A103?

This model offers advanced algorithms for fan and pump management, leading to substantial power consumption reductions and lower utility expenses in variable torque applications. With integrated RS485 communication, this drive effortlessly connects to both new and existing building automation systems, providing centralized monitoring and control. Its robust IP30 housing and industrial-grade construction guarantee enduring durability and consistent operation even in challenging environments. The fixed keypad and logically grouped settings streamline configuration and daily usage, minimizing setup durations and ongoing maintenance.

Availability & Shipping

  • In stock: 22C-D038A103 ready for immediate dispatch from our Florida warehouse.
  • Free USA shipping: FedEx Priority (2–5 business days) and UPS Ground (3–5 business days). Expedited options available at checkout.
  • Worldwide delivery: FedEx International Priority (1–5 days), UPS International Priority (3–5 days), and USPS International (5–10 days) — rates calculated at checkout.
  • Bulk pricing: Volume discounts on request — contact our sales team for quantity quotes.
  • Buy with confidence: Every 22C-D038A103 ships with a 1-Year PALM Parts warranty and a 30-day return window.
SUPPORT

Frequently Asked Questions — Allen-Bradley

The Allen-Bradley 22C-D038A103 is primarily designed for fan and pump applications requiring variable torque control. This includes HVAC systems, water and wastewater treatment, industrial fluid handling, cooling towers, chillers, irrigation, and boiler feed pumps.

Machine down? We ship parts the same day.

New, surplus, and refurbished Allen-Bradley inventory in stock. Request a quote or speak directly with an automation specialist for emergency sourcing.

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Product Condition & Firmware

All products are sold as new unless stated otherwise. Original manufacturer packaging may show signs of handling, storage, or shelf wear. Date codes and series may vary from current factory production. PALM Parts does not guarantee the presence, version, or compatibility of any firmware on PLC or automation products.

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