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Allen-Bradley 592-BOV16
by Allen-Bradley
Read verified buyer reviews ↓OverviewGuard your vital industrial motors from dangerous overcurrents with the Allen-Bradley 592-BOV16 NEMA Eutectic Alloy Overload Relay. Engineered for sturdy operation and steadfast dependability, this 3-pole, open-type overload relay is a crucial element for any demanding motor control application. Its advanced eutectic alloy tripping system delivers precise and consistent thermal safeguarding, preventing expensive downtime and extending the lifespan of your valuable machinery. Designed for straightforward integration and upkeep, the 592-BOV16 includes a convenient manual reset function, allowing operators to quickly restore power after an overload condition has been resolved. With a significant maximum continuous current capacity of 40A, this relay is perfectly suited for a wide array of medium to high-power industrial motors, ensuring extensive safety and operational effectiveness. The incorporated Normally Closed (N.C.) auxiliary contact further boosts its adaptability, enabling smooth integration with auxiliary control circuits for improved monitoring and system diagnostics. Invest in the Allen-Bradley 592-BOV16 for unparalleled motor safeguarding and confidence in your industrial operations.Key Features NEMA Eutectic Alloy Overload Relay: Provides exceptionally accurate and consistent thermal motor protection against damaging overcurrents, ensuring enduring reliability. 3-Pole Configuration: Offers balanced and comprehensive safeguarding across all three phases of your motor, preventing single-phasing conditions and uneven wear. Manual Reset Functionality: Grants full operator control, requiring manual intervention following an overload trip, allowing for examination and troubleshooting before restarting the motor. 40A Maximum Continuous Current Rating: Capable of dependably protecting motors in demanding applications with continuous current requirements up to 40 Amperes. Normally Closed (N.C.) Auxiliary Contact: Facilitates simple integration into control and monitoring circuits, supplying status feedback to PLCs or other control systems. Open Type Design: Perfect for bespoke integration into existing control panels and enclosures, providing adaptable mounting choices and accessibility. Robust Allen-Bradley Quality: Manufactured to rigorous industrial criteria, guaranteeing outstanding toughness and long-lasting performance in challenging surroundings. Technical Specifications Model: 592-BOV16 Relay Type: NEMA Eutectic Alloy Overload Relay Number of Poles: 3 Max Continuous Current: 40A Reset Type: Manual Auxiliary Contact: Normally Closed (N.C.) Mounting Type: Open Type Brand: Allen-Bradley Applications Industrial Motor Protection and Automation: Protects a broad range of AC motors in various industrial environments, from production lines to processing facilities. Conveyor and Material Handling Systems: Ensures the continuous and secure operation of essential conveyor belts, lifts, and other material transport equipment. Pumps, Fans, and HVAC Applications: Delivers reliable overload protection for motors powering pumps, industrial fans, air compressors, and heating, ventilation, and air conditioning units. Manufacturing and Process Control Equipment: Crucial for protecting motors in machinery utilized for mixing, grinding, cutting, and various other industrial processes. Compressor and Refrigeration Systems: Ideal for preserving the integrity and operational efficiency of motors in high-demand refrigeration and air compression equipment. Water and Wastewater Treatment Plants: Essential for protecting pump motors and agitators in demanding, continuous-operation settings. Why ChooseUnmatched Motor Protection: The NEMA Eutectic Alloy technology provides highly accurate and dependable thermal protection, significantly reducing the potential for motor damage due to overloads.Order NowPlace your order today to secure the Allen-Bradley 592-BOV16 NEMA Eutectic Alloy Overload Relay and enhance the protection of your industrial motors. Contact us for pricing and availability.FAQWhat is the purpose of the manual reset function?The manual reset function requires an operator to physically reset the relay after an overload trip. This encourages inspection and troubleshooting to determine the cause of the overload before the motor is restarted, promoting safer operation and preventing recurrent issues.Can this relay be used with single-phase motors?While the 592-BOV16 has a 3-pole configuration designed for three-phase motors, it is not typically used for single-phase applications as it would provide excessive capacity. Single-phase specific overload relays are generally more appropriate for those applications.
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Allen-Bradley 592-BOV16
Overview
This is a genuine Allen-Bradley component. PalmPartsSolution stocks it in new, refurbished, and surplus condition with tested warranty and same-day shipping on in-stock units.
Whether you are sourcing a like-for-like replacement for an existing installation, an emergency spare to keep a line running, or a qualified part for a new build, our team can confirm availability, revision, and lead time before you order.
Key Features
- Genuine Allen-Bradley catalog part
- Tested before shipment
- Backed by PalmPartsSolution warranty
- Cross-reference and revision assistance available
- Compatible with the broader Allen-Bradley automation ecosystem
Compatibility
When ordering, match the full catalog/part number, hardware revision, and firmware revision called out by your Allen-Bradley equipment. Where applicable, confirm:
- Input/output voltage and current rating
- Communication protocol and network role
- Mounting form factor and footprint
- Operating temperature, humidity, and IP rating
- Required certifications (UL, CE, ATEX, marine, etc.)
Not sure which revision you need? Send us the catalog number on the nameplate and we will confirm the correct match.
Replacement Information
Three ways to source this part through PalmPartsSolution:
- Exact replacement — same Allen-Bradley catalog number, new or refurbished, tested and warrantied
- Form-fit-function equivalent — alternate revision or build that drops in without code changes
- Engineered migration — current-generation Allen-Bradley platform with documented conversion notes
Contact our engineering team if you need help choosing between these tracks.
Technical Specifications
- Model: 592-BOV16
- Relay Type: NEMA Eutectic Alloy Overload Relay
- Number of Poles: 3
- Max Continuous Current: 40A
- Reset Type: Manual
- Auxiliary Contact: Normally Closed (N.C.)
- Mounting Type: Open Type
- Brand: Allen-Bradley
Applications
- Industrial Motor Protection and Automation: Protects a broad range of AC motors in various industrial environments, from production lines to processing facilities.
- Conveyor and Material Handling Systems: Ensures the continuous and secure operation of essential conveyor belts, lifts, and other material transport equipment.
- Pumps, Fans, and HVAC Applications: Delivers reliable overload protection for motors powering pumps, industrial fans, air compressors, and heating, ventilation, and air conditioning units.
- Manufacturing and Process Control Equipment: Crucial for protecting motors in machinery utilized for mixing, grinding, cutting, and various other industrial processes.
- Compressor and Refrigeration Systems: Ideal for preserving the integrity and operational efficiency of motors in high-demand refrigeration and air compression equipment.
- Water and Wastewater Treatment Plants: Essential for protecting pump motors and agitators in demanding, continuous-operation settings.
Why Choose the 592-BOV16?
Unmatched Motor Protection: The NEMA Eutectic Alloy technology provides highly accurate and dependable thermal protection, significantly reducing the potential for motor damage due to overloads.
Availability & Shipping
- ▸In stock: 592-BOV16 ready for immediate dispatch from our Florida warehouse.
- ▸Free USA shipping: FedEx Priority (2–5 business days) and UPS Ground (3–5 business days). Expedited options available at checkout.
- ▸Worldwide delivery: FedEx International Priority (1–5 days), UPS International Priority (3–5 days), and USPS International (5–10 days) — rates calculated at checkout.
- ▸Bulk pricing: Volume discounts on request — contact our sales team for quantity quotes.
- ▸Buy with confidence: Every 592-BOV16 ships with a 1-Year PALM Parts warranty and a 30-day return window.
Frequently Asked Questions — Allen-Bradley
Machine down? We ship parts the same day.
New, surplus, and refurbished Allen-Bradley inventory in stock. Request a quote or speak directly with an automation specialist for emergency sourcing.
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Independent Supplier Notice
PALM Parts Solution operates as an independent industrial automation supplier and is not an authorized distributor or affiliate of any listed manufacturer or brand name. Manufacturer trademarks and product names are used solely for identification purposes. Original manufacturer warranties do not apply. All products sold by PALM Parts are backed by our own 1-year warranty.
Product Condition & Firmware
All products are sold as new unless stated otherwise. Original manufacturer packaging may show signs of handling, storage, or shelf wear. Date codes and series may vary from current factory production. PALM Parts does not guarantee the presence, version, or compatibility of any firmware on PLC or automation products.