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Bosch Rexroth HDS04.2-W200N-HS12-01-FW Drive Controller for industrial automation

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Bosch Rexroth HDS04.2-W200N-HS12-01-FW

by Bosch Rexroth

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OverviewEnhance your industrial systems with the Bosch Rexroth Indramat HDS04.2-W200N-HS12-01-FW Drive Controller. As a distinguished component of the acclaimed DIAX04 product line, this HDS Drive Controller is specifically engineered to fulfill the stringent requirements of contemporary servo applications. With an impressive 200 A rated current, it delivers exceptional power and accuracy, ensuring precise management of dynamic torque and speed in even the most challenging operational scenarios. Designed for continuous functionality, the HDS04.2-W200N-HS12-01-FW includes an integrated air blower for superior thermal regulation, maintaining peak performance under significant loads. It provides a continuous current capacity of 120 A at 4 kHz and 80 A at 8 kHz, guaranteeing consistent and dependable operation. Its robust SERCOS communication interface facilitates smooth integration into both existing and new automation networks, providing high-speed, real-time data exchange. Furthermore, its Class C insulation and 800 W power dissipation at continuous current highlight its sturdy construction and suitability for rigorous industrial settings. Please note, firmware is provided separately, allowing for customized application configurations.Key Features High-Capacity Output: 200 A rated current for demanding industrial tasks. Effective Cooling: Features an integrated internal air blower for reliable thermal management. Consistent Current Delivery: Offers 120 A at 4 kHz and 80 A at 8 kHz continuous current. Seamless Connectivity: Embedded SERCOS interface ensures high-speed, real-time communication. Durable Construction: Boasts Class C insulation and IP10 protection for enhanced resilience. Optimized Power Usage: Engineered for an 800 W power loss at continuous current for stable performance. Configurable Options: Firmware is supplied separately, enabling application-specific customization. Technical Specifications Product Category: HDS Drive Controller Controller Series: DIAX04 Line / Model: 04 / 2 Rated Current: 200 A Continuous Current at 4 kHz / 8 kHz: 120 A / 80 A Cooling Mechanism: Built-in air blower Communication Protocol: SERCOS Insulation Class: Class C Power Consumption at Continuous Current: 800 W Firmware: Supplied separately Protection Rating: IP10 Storage & Transport Temperature: -30 °C to +85 °C ApplicationsThe Bosch Rexroth HDS04.2-W200N-HS12-01-FW Drive Controller is an optimal choice for various high-performance industrial automation scenarios, including: Precise motion management in advanced CNC machinery. High-speed robotics and automated assembly lines requiring accurate movements. Sophisticated material handling and packaging equipment. Printing presses and other machinery demanding dynamic and reliable servo control. General industrial automation systems where robust and precise drive control is essential. Why Choose This Model?The HDS04.2-W200N-HS12-01-FW stands out as a superior selection for several compelling reasons: Exceptional Power: Its robust 200 A rated current easily manages the most demanding tasks, providing the required torque and speed for heavy-duty operations. Advanced Connectivity: The integrated SERCOS interface ensures smooth and real-time communication, making it highly compatible with modern, high-performance automation networks. This allows for faster data exchange and more synchronized system operations. Outstanding Reliability: Featuring efficient thermal management through its built-in cooling blower, this drive controller maintains optimal operating temperatures, ensuring stability and longevity in challenging industrial environments. Proven Performance: As part of the Bosch Rexroth Indramat DIAX04 series, this model inherits a legacy of dependability and accuracy, trusted by industries worldwide for critical automation functions. Flexible Integration: The option to order firmware separately offers significant adaptability, enabling customized solutions. Order NowElevate your industrial operations with the Bosch Rexroth HDS04.2-W200N-HS12-01-FW Drive Controller. Contact us today to learn more about this product and how it can optimize your automation processes.FAQQ: What is the rated current of the Bosch Rexroth HDS04.2-W200N-HS12-01-FW Drive Controller?A: The drive controller has a rated current of 200 A, making it suitable for demanding industrial applications.Q: How does the drive controller manage heat?A: It is equipped with an integrated internal air blower for superior cooling and efficient thermal management.Q: What type of communication interface does this model use?A: The HDS04.2-W200N-HS12-01-FW features an integrated SERCOS communication interface for high-speed, real-time data exchange.Q: Is the firmware included with the drive controller?A: No, the firmware is supplied separately, allowing for flexible and customized application configurations.Q: What are some typical applications for this drive controller?A: This drive controller is ideal for applications such as precision motion control in CNC machinery, high-speed robotics, material handling equipment, and printing presses.

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PRODUCT DETAILS

Bosch Rexroth HDS04.2-W200N-HS12-01-FW

Overview

This is a genuine Bosch Rexroth component. PalmPartsSolution stocks it in new, refurbished, and surplus condition with tested warranty and same-day shipping on in-stock units.

Whether you are sourcing a like-for-like replacement for an existing installation, an emergency spare to keep a line running, or a qualified part for a new build, our team can confirm availability, revision, and lead time before you order.

Key Features

  • Genuine Bosch Rexroth catalog part
  • Tested before shipment
  • Backed by PalmPartsSolution warranty
  • Cross-reference and revision assistance available
  • Compatible with the broader Bosch Rexroth automation ecosystem

Compatibility

When ordering, match the full catalog/part number, hardware revision, and firmware revision called out by your Bosch Rexroth equipment. Where applicable, confirm:

  • Input/output voltage and current rating
  • Communication protocol and network role
  • Mounting form factor and footprint
  • Operating temperature, humidity, and IP rating
  • Required certifications (UL, CE, ATEX, marine, etc.)

Not sure which revision you need? Send us the catalog number on the nameplate and we will confirm the correct match.

Replacement Information

Three ways to source this part through PalmPartsSolution:

  1. Exact replacement — same Bosch Rexroth catalog number, new or refurbished, tested and warrantied
  2. Form-fit-function equivalent — alternate revision or build that drops in without code changes
  3. Engineered migration — current-generation Bosch Rexroth platform with documented conversion notes

Contact our engineering team if you need help choosing between these tracks.

Technical Specifications

  • Product Category: HDS Drive Controller
  • Controller Series: DIAX04
  • Line / Model: 04 / 2
  • Rated Current: 200 A
  • Continuous Current at 4 kHz / 8 kHz: 120 A / 80 A
  • Cooling Mechanism: Built-in air blower
  • Communication Protocol: SERCOS
  • Insulation Class: Class C
  • Power Consumption at Continuous Current: 800 W
  • Firmware: Supplied separately
  • Protection Rating: IP10
  • Storage & Transport Temperature: -30 °C to +85 °C

Applications

The Bosch Rexroth HDS04.2-W200N-HS12-01-FW Drive Controller is an optimal choice for various high-performance industrial automation scenarios, including:

  • Precise motion management in advanced CNC machinery.
  • High-speed robotics and automated assembly lines requiring accurate movements.
  • Sophisticated material handling and packaging equipment.
  • Printing presses and other machinery demanding dynamic and reliable servo control.
  • General industrial automation systems where robust and precise drive control is essential.

Why Choose the HDS04.2-W200N-HS12-01-FW?

The HDS04.2-W200N-HS12-01-FW stands out as a superior selection for several compelling reasons:

  • Exceptional Power: Its robust 200 A rated current easily manages the most demanding tasks, providing the required torque and speed for heavy-duty operations.
  • Advanced Connectivity: The integrated SERCOS interface ensures smooth and real-time communication, making it highly compatible with modern, high-performance automation networks. This allows for faster data exchange and more synchronized system operations.
  • Outstanding Reliability: Featuring efficient thermal management through its built-in cooling blower, this drive controller maintains optimal operating temperatures, ensuring stability and longevity in challenging industrial environments.
  • Proven Performance: As part of the Bosch Rexroth Indramat DIAX04 series, this model inherits a legacy of dependability and accuracy, trusted by industries worldwide for critical automation functions.
  • Flexible Integration: The option to order firmware separately offers significant adaptability, enabling customized solutions.

Availability & Shipping

  • In stock: HDS04.2-W200N-HS12-01-FW ready for immediate dispatch from our Florida warehouse.
  • Free USA shipping: FedEx Priority (2–5 business days) and UPS Ground (3–5 business days). Expedited options available at checkout.
  • Worldwide delivery: FedEx International Priority (1–5 days), UPS International Priority (3–5 days), and USPS International (5–10 days) — rates calculated at checkout.
  • Bulk pricing: Volume discounts on request — contact our sales team for quantity quotes.
  • Buy with confidence: Every HDS04.2-W200N-HS12-01-FW ships with a 1-Year PALM Parts warranty and a 30-day return window.
SUPPORT

Frequently Asked Questions — Bosch Rexroth

A: The drive controller has a rated current of 200 A, making it suitable for demanding industrial applications.

Machine down? We ship parts the same day.

New, surplus, and refurbished Bosch Rexroth inventory in stock. Request a quote or speak directly with an automation specialist for emergency sourcing.

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PALM Parts Solution operates as an independent industrial automation supplier and is not an authorized distributor or affiliate of any listed manufacturer or brand name. Manufacturer trademarks and product names are used solely for identification purposes. Original manufacturer warranties do not apply. All products sold by PALM Parts are backed by our own 1-year warranty.

Product Condition & Firmware

All products are sold as new unless stated otherwise. Original manufacturer packaging may show signs of handling, storage, or shelf wear. Date codes and series may vary from current factory production. PALM Parts does not guarantee the presence, version, or compatibility of any firmware on PLC or automation products.

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