Industrial PCs & Embedded Controllers

Industrial computing hardware by format

Embedded controllers are often "headless" systems integrated directly into machinery. They offer deterministic performance, meaning they can execute tasks with microsecond precision, which is essential for high-speed synchronized motion. Modern IPCs often utilize multicore processors to run a Real-Time Operating System (RTOS) in parallel with standard Windows environments, allowing one device to manage the HMI, the machine logic, and the connection to the enterprise network.

Main Manufacturers

Palm Parts Solution provides high-performance computing hardware from leading innovators in PC-based control. Our inventory focuses on:

• Beckhoff: A pioneer in PC-based control technology and the inventor of EtherCAT. Beckhoff systems are known for their extreme speed and modularity.
• B&R Industrial Automation (A Member of the ABB Group): Specialists in integrated automation and high-performance embedded systems designed for scalability and long-term availability.

Typical Applications

Industrial PCs and embedded controllers are utilized in sectors where high data throughput and precise control are non-negotiable:

• High-Speed Packaging: Managing complex motion profiles for multi-axis delta robots and wrapping machines.
• Semiconductor Manufacturing: Requiring vibration-resistant controllers for cleanroom environments and nanometer-scale precision.
• Energy Management: Acting as smart gateways in power distribution or wind turbine control for real-time monitoring and grid synchronization.
• Vision Inspection: Processing high-resolution images from multiple cameras on a production line to detect defects in real-time.
• IIoT & Edge Computing: Filtering and analyzing machine data at the source before transmitting relevant insights to cloud platforms.

Popular Product Families

Beckhoff Automation

• CX series: These DIN-rail mountable Embedded PCs (e.g., CX5100, CX2000) combine the compact size of a PLC with the power of an IPC.
• C6xxx series: Industrial PCs designed for control cabinet installation, ranging from compact fanless units to high-performance servers.
• CP series: Multi-touch Panel PCs that integrate the display and the computer unit into a single, IP65-rated housing.

B&R Industrial Automation

• Automation PC (APC): High-end industrial PCs (APC910, APC2200) designed for maximum modularity and longevity.
• Panel PC (PPC): Integrated HMI and PC units that offer wide-screen touch interfaces for sophisticated operator control.
• Power Panel: A hybrid solution that combines HMI, control, and drive technology into a single compact device.

Replacement & Compatibility

Upgrading or replacing an Industrial PC requires careful attention to software kernels and physical I/O interfaces. Many older Beckhoff CX9000 series units can be migrated to the newer CX5100 or CX5200 series, provided the TwinCAT runtime versions are compatible.

When transitioning between brands—such as moving from a Siemens SIMATIC IPC to a B&R Automation PC—the primary challenge is the application code. However, because these systems often use IEC 61131-3 programming standards, much of the logic can be ported. Connectivity is typically maintained through standardized industrial Ethernet protocols like EtherCAT or EtherNet/IP. Palm Parts Solution can assist in identifying form-factor-compatible units to minimize cabinet redesign during retrofits.

Selection Guide

To select the appropriate Industrial PC or Embedded Controller, consider these core technical requirements:

1. Processor Class: Use Intel Atom or Celeron for basic HMI and logic; use Intel Core i3/i5/i7 or Xeon for heavy data processing, vision, and complex motion.
2. Mounting Requirement: Determine if you need a Panel PC (built into the door), a DIN-rail mount (saving space), or a 19-inch rackmount for server-level tasks.
3. Cooling & Environment: In oily or dusty environments, always select a fanless design. Check the IP rating if the unit will be exposed to washdowns.
4. Storage Media: For high-vibration applications, ensure the unit utilizes Solid State Drives (SSD) or CFast cards rather than traditional spinning HDDs.
5. Operating System: Decide between Windows 10 IoT Enterprise for broad compatibility or a Linux-based environment for specialized open-source applications.